Hydraulic and Pneumatic Seals are moulded according to working temperature, cylinder speed, cylinder operating pressure, working application, and medium. Hydraulic seals of different types are governed by various standards and regulations at international, national, and local levels. Piston Seals are typically made of polyurethane but some piston seals can be made of fabric reinforced rubber. Some hydraulic seals are made for very specific applications. Our hydraulic seal product lines will provide you with confidence that your equipment will operate in the most adverse conditions. GBSA offers a wide range of effective hydraulic rod seals including polyurethane -rings. For over 20 years, it has been our dedication to service and outstanding product quality in all our hydraulic seals that have set us apart. These days, manufacturers also provide custom manufactured hydraulic seals to suit specific application needs. Hydraulic seals used internally on a sliding or moving assembly are normally called packings. The sealing direction is important for hydraulic seals and pneumatic seals in mechanisms that use axial movement, such as cylinders and pistons. However, Piston Seals are exposed to the motion on their outer diameter along the bore or tube of a hydraulic cylinder. The creation and development of the hydraulic seal mirrors the lengthy development of the hydraulic system, though modern hydraulic seals only appeared as polymers before they became better understood and utilized. 5. Affordable: Hydraulic seals can be ordered in bulk, and are extremely reasonable in terms of price. However, in both applications, there are common steps to execute to successfully install hydraulic seals. U-cups: These seals are used for low pressure systems. We started small, but now offer an extensive product list of hydraulic seals, rings, and other rubber products. The full range of static seals include -rings, back-up rings, flange seals, bonded washers and OP seals. Bellows seals use a formed or welded bellows to supply a secondary sealing and spring loading. The design helps prevent extrusion up to 5,000 PSI and spiraling (rolling) associated with -rings. Typical applications covered are cylinders, mobile cylinders, hydraulic presses and moulding machines. These allow pressure to build up within the piston, thus allowing the cylinder to extend or retract. Wear Rings absorb transverse loads on the rod and improve the durability of packings in a hydraulic cylinder. To help you identify the best materials to install hydraulic seals, contact Real Seal to create a customized solution and value for your business. We provide Simriz® -Rings from Freudenberg (Simrit) do to the unique durability of the product and the genuine care the people from Freudenberg have given us and the users of our -Rings. Double-acting pistons require pressure from both sides to force the piston along the bore, meaning that in order to properly seal them you must use a double-acting seal that can seal the dynamic pressure from both sides. Heating – To improve hydraulic seals’ elasticity, you can heat the seals before installation. Hydraulic cylinder seals cost the manufacturer pennies. The energizer ensures constant pressure on the sealing lips. FlexiSeals are PTFE sealing devices energized by special metal springs to maintain lip contact during no or low pressure service. Global -Ring and Seal, LLC is a master distributor of -Rings, Backup Rings, X-Rings, Cord Stock, and related seals, servicing industrial distributors worldwide. PEEK – For applications with higher pressures PEEK back-up rings are recommended, in place of Nylon or PTFE back-up rings. For heavy duty hydraulic seals used on the main ram of an extrusion press, rubber fabric chevron seals are the chosen solution to ensure maximum durability and reliability. If you’re looking to optimize your use of hydraulic seals over time, you’ll want to screen manufacturers for matching versatility. In the case of gauge control cylinders for example, short strokes and high frequencies have to be accommodated whilst imparting minimal friction aor stick slip. Symmetrical proﬁles are designed to act as either rod or piston seals, allowing one part to function in two applications.
Hydraulic seal manufacturers create many products that are application specific and specially designed to prevent leaks under very particular circumstances. A hydraulic seal is used to contain fluids and maintain the hydraulic pressure (piston seal, rod seal, back-up ring), to stop the inlet of impurities and to preserve the lubricating film on the rod (wiper seal) and to resist any deformation under a radial load by guiding the piston and rod (wear ring and guide strip). When selecting the best seals for your hydraulic ram, both at OEM or repair stage, it’s important to consider the parameters of the application and the operating conditions. Hydraulic applications can be challenging for seals. Thousands of -ring compounds have been formulated for specific applications. All of the metal materials used to create seals may be plated or galvanized for added oxidation protection and strength. The most common place to find these seals, however, is in a hydraulic cylinder. The piston seals acts as a pressure barrier and prevent fluid from passing the piston. A leading manufacturer of moulded rubber seals, elastomer components and custom engineered solutions; manufactured to the highest quality standards, in medium-to-high volumes, to a diverse range of industries around the globe. Rod seals are used in mobile hydraulic, agricultural, and general industrial applications. Also, these seals protect the rod seals from contaminants. As an application user, you must review the user manual provided along with the purchase of hydraulic seals. Designed for light duty applications where style WD wipers are not required. We offer almost 16,000 hydraulic seals to choose from. Our polyurethane u-cups come in symmetrical and double-lip rod and piston asymmetrical styles that maintain a comprehensive water resistant seal. These flaws are often capable of preventing satisfactory -ring performance under the variable operating pressures of aircraft systems; therefore, -rings should be rejected for flaws that affect their performance. The -ring is considered a universal sealing device. T-seals: These seals can be designed in both rod and piston styles to prevent extrusion and spiraling. Conventional seals swell as they absorb hydraulic fluid. Sometimes called loaded-lip U-cups, B-style polypack, and lip seals, these seals have a beveled edge with a symmetrical cross section. Hydraulic seals are generally relatively soft, non-metallic rings captured in groove or fixed in a combination of rings, forming a seal assembly, to block or separate fluid in reciprocating motion applications. Piston seals are important for controlling the motion of a cylinder. Deep-Z rod seals are a type of symmetrically loaded U-cup seal. To better understand our hydraulic seal capabilities unique to your application, please complete our contact form or send an email to gbsa@ with a drawing of your part. Applications: General purpose sealing, Air Tools, Hydraulic fluids, Petroleum based oils, fuels, L.P. gases, Cold Water, Silicone greases and oils, Di-ester base lubricants (MIL-L-7808), Ethylene glycol base fluids (Hydrolubes) and Hydraulic Fluids and in static and dynamic applications. We supply 100s of styles and 1000s of sizes of hydraulic seals in inch and metric sizes. Wipers: Commonly known as scraper seals, these wipers help the ingress of external contaminants, which can damage the sealing system, as well as the application machinery. The T-shaped design prevents spiral failure that occurs with -rings used in cylinders with long strokes. This grants for equal and even wear, and stress allotment on the seals. Hydraulic seals are produced in most cases like any gother mechanical seal or component made of polymers. Rely on hydraulics or pneumatic seals. Polytetrafluoroethylene (PTFE) -rings: Temperature & Chemical Resistant PTFE is a popular -Ring material which is White in color. Are relatively soft, non-metallic rings captured in a groove or fixed in a combination of rings, to form a seal assembly, to block or separate fluid in reciprocating motion applications. 7. Durability: Hydraulic seals are designed to have long service lives.
Dynamic seals, which are also known as shaft seals, seal gaps between two surfaces that do share relative motion. More details on hydraulic seals types are discussed below. Our quick guide below shows the main types of seals that you would find in a cylinder and describes how they operate. With a negative lip design, dirt and foreign bodies in the hydraulic fluid can be pressed between the seal lip and the cylinder. These seals have virtually no size restrictions and are specially designed to optimize equipment performance. Rod seals are used in hydraulic cylinder systems to prevent fluid from escaping the cylinder. Guide rings are also known as wear rings since they serve dual purposes of centering the piston and piston rod while guiding them through the cylinder and preempting metal-on-metal contact. Parker’s Standard PolyPak® (SPP) is a square cross-section squeeze seal with a symmetrical profile for use in either rod or piston applications. To achieve a similar blockage of fluid without the use of seals is often unfeasible or completely impossible, due to the requisite precision and rapid wear of the relevant components. Not only must the hydraulic seals completely prevent leakage of fluid from the cylinder, but they must also withstand high pressures, extreme temperatures and transverse forces within the cylinder. Made from a wide range of sealing grade elastomers, these extruded and cut static face seals are available from030″ through 2.50″D. Hydraulic Seals Hydraulic seals are an integral component of most hydraulic systems. When purchasing hydraulic seals, there are some important factors to consider, such as the diameter of the housing bore and the inner or outer seal, the dimension of the outer shaft and the axial or radial cross section needed for the application. Rod seals and piston seals are available. They are specially engineered and can be used for Hydraulic Cylinder Seals and Hydraulic Rams. There are a few traits that any good manufacturer of hydraulic seals should have. Special care should be shown in selecting the best Rod Seal for your sealing application. So selecting the right material is an art because most applications are compromises, such as resilience versus stiffness, softness versus hardness, low temperature versus high temperature and performance versus cost. Discoloration of hydraulic seals can also be an indicator of chemical attack. Custom manufacturer of diaphragm seals for hydraulic applications. Scrapers or wipers scrape dirt, foreign particles, chips or moisture from the piston rods as they retract into the cylinder. We are happy to advise you about the possible applications of our product range or send you some information. Our unprecedented products are ideal for a wide range of applications. Hydraulic wear rings guide the piston, keeping it centered, which allows for even wear and pressure distribution on the seals. Seals located inside hydraulic cylinders are necessary to prevent leakage between components within the cylinder, which is as much of a concern as leakage out of the hydraulic system. A type of dynamic hydraulic seal called a rod seal is exposed to movement on hydraulic seals inner diameter along the shaft or rod of a hydraulic cylinder. Dynamic hydraulic seals, also called shaft seals, include rod seals and piston seals, which are hydraulic cylinder seals that keep pressurized liquids contained within the cylinder and contaminants and air from getting inside. Improper installation can cause cuts or dents in the lip of the seal, affecting the hydraulic seal’s efficiency and exposing the hydraulic fluid to contaminants. Hydraulic seals are intended to be used in hydraulic cylinders with reciprocating movements, mainly in industrial applications. ISO 9001:2000 certified distributor of hydraulic seals. Contamination particles in the hydraulic system are a primary reason for the failure or short service life of seals. The standard Molythane shell provides high wear resistance and the -ring energizer functions as a spring to maintain sealing contact under low pressure. Best example: hydraulic seals, which are very important for the operational reliability of units.
In this case, a combination of PTFE composite seals and wipers would be used to ensure superior sealing performance and a long service life. Cutting edge technologies include multiple sealing lip systems, shock-load resistance, low friction and ultra-dry capability. The distinctive types of sealing positions and directions that are used for hydraulic and pneumatic seals are axial seals, rod or internal seals, external or symmetric seals and piston seals. There are many pieces of equipment that require precise motion control and sealing within the medical industry, and with ever-increasing technological developments, the demand for specialist sealing materials and products will only grow. The lip can also scrape any contaminants from the rod surface, giving them the title of double-edged wiper seals”. The four-lobed design provides twice the sealing of a standard -ring, but requires less squeeze to maintain an effective seal. These wipers provide excellent performance on rods or rams in hydraulic and pneumatic applications. It should also be noted that while all hydraulic seals are important, not every single one is equally important. Allied Metrics is a leader among hydraulic cylinder seal manufacturers. Wear Rings are used to retain the piston centralised. No. 3 – Chemical breakdown of the seal material is most often the result of incorrect material selection in the first place, or a change of hydraulic system fluid. Lip seals are made of many different elastomeric materials, including polymers, plastics and rubbers, and they are effective in providing a seal in revolving machinery and equipment. The wiper is not a pressure sealing element. For the vast majority of hydraulic applications, hydraulic seals are a non-optional component; it simply isn’t practical or reasonable to manufacture and use systems which do not use a number of hydraulic seals. Hydraulic cylinder Piston seals are a variation of the rod seals available as single-acting or double acting based on the capability to seal dynamic pressure either on one side or both sides. Wiper seals scrape dirt, chips or moisture from the piston rods as it them into the retract to the system. This allows to match the seal to many different types of cylinders, without making quality and price compromises. They are used to prevent the hydraulic fluid from flowing across the piston, from leaking past the interface between the rod and the head and to keep it from leaking to the outside of the cylinder. RTA Rod Seals: These Single Acting seals are used in hydraulic cylinders that have small groove dimensions. Make sure you confirm all relevant compliance issues for general use of hydraulic seals in your application, as well as identifying any relevant standards based on industry, application, environment, etc. A lubricant in the space between the sealing lip proper (primary lip) and additional (secondary) lip can reduce wear and delay corrosion. Hydraulic seal manufacturers generally fabricate seals from rubber or metal, and in some cases leather or felt. We supply wipers, rod u-seals, rod buffer seals, piston seals, wear rings, U-seals, vee packings, individual vee rings & adaptors, piston cups, T seals, piston assemblies, piston seal assemblies, piston rings, wiper rings, oil seals, ‘’ Rings, backup rings, quad rings & retainer rings, as well as bushes, teflon bushes & self aligning bearings for the cylinder eyes. Given the working conditions found in many of these industries, these seals need to be built to withstand high pressure. American Seal & Packing Loaded Lip Seals are molded from 92 Durometer Urethane with a 70 Durometer Nitrile energizer. Toughest of the elastomers used for -rings, characterized by high tensile strength, excellent abrasion resistance, and tear strength. Scrapers or Wipers scrape dirt, foreign particles, chips or moisture from the piston rods as they retract into the cylinder, preventing contamination. Piston seals are dynamic hydraulic seals that are used to prevent the passing of any fluid beyond the piston as the system pressure forces the piston down the cylinder.
DEPAC has recognised this circumstance – and produces hydraulic seals according to the latest technical findings. The compression set, in turn, is affected by temperature fluctuations, hydraulic pressure variations, and the exact nature of the fluid the -ring is in contact with. The evaluation of these demands is of critical importance in the selection of seals, and in special cases so too are the operating conditions (pressure, temperature and linear velocity). Buffer seals are used in hydraulic systems with excess system pressure. DEPAC hydraulic seals however are made of a unique polymer material with homogeneously incorporated lubricant. This results in reduced sealing efficiency and can even render the seals useless. Their four-lobed design allows them to achieve up to twice the sealing power of normal -rings with less mechanical deformation. Reach out to us to inquire about our stock of hydraulic seals. We have a complete range of hydraulic seals and we can also assist you in creating custom-made seals for linear and static hydraulic applications. Piston seals prevent fluid from flowing past the piston head into the unpressurised chamber and allow fluid pressure to create positive pressure on the piston. 1,306 hydraulic seals stock photos, vectors, and illustrations are available royalty-free. In reworked cylinders, all seals can be custom designed to perform substantially better that stock seals. Hydraulic Seals Australia is a 100% Australian owned business providing you with the highest quality seals and sealing solutions for all your industry needs. Matches the chemical and temperature resistance of solid PTFE -Rings and possesses the elasticity and recovery properties of the core elastomer which are crucial in many sealing applications. Symmetric seals are an alternative to rod and piston seals and are used with simple linear operations. Gland or rod seals prevent fluid leakage from the cylinder past the rod and into the atmosphere. CDK offer a seal kitting service for hydraulic cylinder manufacturers and repairers. Other products include grommets, bumpers, bushings, tips & caps, motor mounts, balls, stoppers, beveled washers, suction cups & vacuum tools, & -rings. More than a decade ago, System Seals began providing cylinder repair shops with customized seals that allowed them to rework old bores and avoid replacing the cylinders altogether. Wear rings are another type of sealing device, as well as rod wipers. Our pneumatic and hydraulic seals are available in various materials , many of which are FDA approved. There is less friction between the seal and the cylinder and therefore minimal wear. Metal cased lip seals offer the same advantages as all other PTFE seals, with the added ability to be press-fit into an outboard groove. Hydraulic rod seals are a common type of Hydraulic seals which are used in mobile hydraulics, injection moulding machines and standard cylinders, etc. The lubricant you have chosen must be compatible with the raw materials used to produce the seal. You can customize your fluid power seals to meet your specifications such as size, color, material compound or application to further enhance your equipment and operations. With modern production methods DEPAC is able to supply its entire range of seals at highly competitive prices. In our previous blog , we talked about Pneumatic Seals with an insight into some of their most common applications. As such, (dynamic) piston seals are extremely important to maintain the efficiency of a hydraulic system. These seals are made with a lip that provides superior sealing while being exposed to linear movement. Where you’ll be using your hydraulic seals matters just as much as what you’re using them on. Rotary Seals – Rotary seals are used in components with rotating parts to prevent the leakage of lubrication fluids while preventing entrance of foreign bodies or liquids. A wiper, also known as a rod wiper, dust seal, excluder or scraper, is a ring in a cylinder that is used to wipe or scrape dirt from the rod or shaft. Because of the frequency with which these shafts rotate, oscillating seals are usually made of a relatively hard material and have self-lubricating capabilities.